Cyclones - IZHMSK - Production of gearboxes, gear motors

Cyclones TSN-15(TSN-11) designed for dry cleaning of gases released during certain technological processes (drying, roasting, agglomeration, fuel combustion, etc.), as well as aspiration air in various industries.
Cyclones should not be used in toxic or explosive environments, as well as to capture highly adhering dust.

Depending on the requirements for gas purification, cyclones can either have an independent application, or be used as devices of the first or second stages of purification in combination with other gas purification devices. They are installed on the suction section of the flue system.
Cyclones can be manufactured in both left and right versions.
В зависимости от компоновки групповые циклоны могут быть с камерой очищенного газа в виде “улитки” или “сборника”.
Cyclone bunkers are pyramid-shaped.
Continuous dust discharge must be ensured for the cyclones to operate normally.
The technical data shows the performance values related to the speed in the cylindrical part of the cyclone V = 2.5 and 4.0 m/s. Under normal conditions, the optimal speed is considered to be 4.0 m/s. A speed of 2.5 m/s is recommended when working with abrasive dust.
Depending on the ambient temperature, cyclones are made of carbon steel (at temperatures up to -40 ° C) and low-alloy steel (at temperatures below -40 ° C).

The legend:

ЦН -15 (ЦН-11)– где цифра угол наклона входного патрубка относительно горизонтали (град.); цифры после тире: первая – внутренний диаметр цилиндрической части циклона (мм); вторая (после знака умножения – количество циклонов в группе; У – с камерой очищенного газа в виде “улитки” или C – с камерой очищенного газа в виде “сборника”; П – пирамидальная форма бункера.

Parameters	Value
Permissible gas dust content, g/cubic meter
for loose dust	not more than 1000
for medium-sticking dust	250
Temperature of the gas to be cleaned, °C	no more than 400
Maximum pressure (vacuum), kgf/sq.m	500
Coefficient of hydraulic resistance:
for single cyclones	147
for group cyclones:
with a snail	175
with the collection	182
Dust removal efficiency = 10 microns, density 2.72 (cubic cm), %	80

Cyclones TSN-15 single design with hopper and snail

Standard size	Capacity m3/h at V=3.5	Basic dimensions, mm
Standard size	Capacity m3/h at V=3.5	D	H1	H	a x b	A x B
Cyclone TSN-15-200x1UP	400	200	1876	912	132x52	436x436
Cyclone TSN-15-300x1UP	900	300	2508	1368	198x78	606x606
Cyclone TSN-15-400x1UP	1600	400	3080	1824	264x104	706x706
Cyclone TSN-15-500x1UP	2500	500	3942	2280	330x130	906x906
Cyclone TSN-15-600x1UP	3600	600	4544	2736	396x156	1034
Cyclone TSN-15-700x1UP	9000	700	5206	3192	462x182	1134
Cyclone TSN-15-800x1UP	6300	800	6028	3648	528x208	1336
Cyclone TSN-15-900x1UP	8000	900	6742	4104	594x234	1536
Cyclone TSN-15-1000x1UP	9900	1000	7574	4560	660x260	1736
Cyclone TSN-15-1200x1UP	14200	1200	8816	5472	792x312	2010
Cyclone TSN-15-1400x1UP	19400	1400	10319	6384	924x364	2410
Cyclone TSN-15-1600x1UP	25300	1600	11614	7296	1056x416	2610
Cyclone TSN-15-1800x1UP	28500	1800	13204	8208	1188x468	3012
Cyclone TSN-15-2000x1UP	40000	2000	14298	9120	1320x520	3012

TSN-15 cyclones in group design with hopper and snail

Standard size	Capacity m3/h at V=4	Basic dimensions, mm
Standard size	Capacity m3/h at V=4	D	H	L	a x b	A x B
Cyclone TSN-15-300x2UP	2000	300	2643	795	206x184	700x500
Cyclone TSN-15-400x1UP	3600	400	3350	890	274x242	800x600
Cyclone TSN-15-500x2UP	5600	500	4066	1225	340x294	1100x700
Cyclone TSN-15-600x2UP	8100	600	4682	1336	406x346	1200x800
Cyclone TSN-15-700x2UP	11100	700	5488	1555	472x398	1400x800
Cyclone TSN-15-800x2UP	14400	800	6204	1750	538x450	1600x900
Cyclone TSN-15-900x2UP	18300	900	6910	1920	604x502	1800x1000
Cyclone TSN-15-400x4UP	7200	400	3450	1006	474x274	800x1000
Cyclone TSN-15-500x4UP	11300	500	4166	1100	578x340	950x1200mm
Cyclone TSN-15-600x4UP	16300	600	4882	1335	682x406	1150x1450
Cyclone TSN-15-700x4UP	22000	700	5588	1490	786x472	1300x1700
Cyclone TSN-15-800x4UP	28900	800	6304	1705	890x538	1500x1900
Cyclone TSN-15-900x4UP	36600	900	7010	1904	994x604	1700x2150
Cyclone TSN-15-500- 6UP	16900	500	4216	1765	928x340	1600x1600
Cyclone TSN-15-600- 6UP	24400	600	5032	2075	1102x406	1900x1900
Cyclone TSN-15-700- 6UP	33100	700	5688	2350	1276x472	2200x2200
Cyclone TSN-15-800- 6UP	43300	800	6504	2555	1450x538	2400x2500
Cyclone TSN-15-500- 8UP	22580	500	4366	2300	1188x340	2150x1850
Cyclone TSN-15-800- 8UP	70000	800	7204	3468	1856x538	3300x2900

Operating instructions

To increase the service life of cyclones subjected to abrasive wear, it is recommended to weld additional sheets from the outside of the cyclone walls in the places of greatest wear (in the lower and entrance parts of the body). Cyclones with a diameter of less than 800 mm should not be used to capture abrasive dust due to increased wear. When cyclones are operating, continuous discharge of trapped dust must be ensured. At the same time, the dust level in the bunkers should not be higher than the plane separated from the hopper lid by 0.5 of the cyclone diameter.

Note: UP - cyclones with a snail and a pyramidal hopper, SP - cyclones with an air collector and a pyramidal hopper. We manufacture pedestals, bunkers, air ducts for cyclones, as well as groups of cyclones not listed above. We manufacture cyclones from stainless steel. We manufacture unloading devices: gate valves, jaw valves, dust valves.